{"id":7705,"date":"2023-07-25T11:47:35","date_gmt":"2023-07-25T09:47:35","guid":{"rendered":"https:\/\/atom.it\/sistemi-di-controllo-e-nesting\/"},"modified":"2025-09-05T16:34:19","modified_gmt":"2025-09-05T14:34:19","slug":"control-and-nesting-systems","status":"publish","type":"page","link":"https:\/\/atom.it\/en\/control-and-nesting-systems\/","title":{"rendered":"Control and nesting systems"},"content":{"rendered":"\t\t
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control and nesting systems <\/h2>\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Production control systems and automatic nesting<\/h2>\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Atom provides the tools to better manage and make the cutting process more efficient, by collecting all data made by the machines during production. Atom has also built a digital infrastructure to allow the exchange of data with other corporate ecosystems through an uninterrupted and automated flow.<\/p>\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t

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Benefits at all company levels<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\tBased on the historical data, complex economic analyses can be made of costs, use of materials and consumption.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Management<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\tIt\u2019s also possible to provide data relating to the operation of the machines (what they produced, how long it took, how much material they used) to allow better planning of the work.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Production director<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\tIt can monitor the operational status of all machines and the overall production progress. The system supports the distribution of work between the various machines.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Line manager<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\tThe CAD systems are connected directly with the information system of the machines to be able to prototype the parts quickly.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Pattern making and design<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\tIn addition to having control over the correct functioning of the cutting system, the operator is released from the task of programming the work and instead is provided with a real-time feedback of their progress during daily production.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Machine operator<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Design software<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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CuteCad<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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CuteCad is 2D CAD software designed for all users. No previous experience is required to get started. CuteCad is designed with modularity, extensibility and portability in mind, to accelerate the prototyping process and reduce product time to market.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Nesting systems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Our Nesting strategies are based on high-level logic that drives optimization processes using low-level nesting functions, to maximize efficiency and satisfy each customer’s requests. We develop specific nesting strategies based on individual production needs: here are some examples<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\tEagleNest<\/span>\t\t\t\t\t\t<\/i><\/i><\/span>\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t
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EagleNest - for footwear on synthetic materials<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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EagleNest is a nesting product designed to meet the typical positioning requirements of the footwear industry when cutting synthetic materials. When EagleNest places shapes, it respects the orientation constraints specified for the material and takes into account the manual labor involved in picking and selecting pieces after cutting.

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EagleNest tends to place pieces of a single shape together, making it easier for the operator to collect pieces for the same stack of pieces. While pursuing this goal, the most important factor is to save material. EagleNest calculates very compact patterns when nesting a block of pieces of the same shape.

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EagleNest can cooperate easily with Atom Flashcut cutting table control software and is best suited for off-line nesting of rolls achieving yields in line with typical cost parameters.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\t\t\t\t\t\n\t\t\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\tShoeNest<\/span>\t\t\t\t\t\t<\/i><\/i><\/span>\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t
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ShoeNest - for leather shoes<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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ShoeNest is a nesting strategy designed to meet the typical positioning requirements of the shoe industry when cutting leather.<\/p>\n<\/p>\n

When ShoeNest places the shapes, it respects material quality levels and uses lower quality areas and leather defects only for lasting areas or hidden areas where they are allowed.<\/p>\n<\/p>\n

ShoeNest naturally tends to place entire items on the same leather and starts with the largest size available and integrates easily with Atom Flashcut cutting table control software. Additionally it supports both inline mode (leather acquisition, nesting and the cutting is performed in sequence without repositioning the material) and the offline mode on previously acquired hides for better yield and efficiency.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\t\t\t\t\t\n\t\t\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\tLuxuryNest<\/span>\t\t\t\t\t\t<\/i><\/i><\/span>\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t
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LuxuryNest - automotive on leather<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Yield optimization is a topic of great interest when it comes to leather cutting. The LuxuryNest software is an automated nesting that can be used successfully in both systems, in-line (nesting performed directly on the cutting table) and off-line, characterized by two different phases: defect marking and material deployment on the cutting machine.<\/p>\n<\/p>\n

Automatic nesting is parameterized to respect all quality constraints and to obtain the best performance on the available hides.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\t\t\t\t\t\n\t\t\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t

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BagNest<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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BagNest is a nesting strategy for bag manufacturers. BagNest sets the various shapes respecting the different quality levels of the materials. If allowed, parameters can be set to allow lower quality and skin defects areas to be used.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\t\t\t\t\t\n\t\t\t\t\t\t<\/div> \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t<\/div> \n\t\t\t\t\n\t\t<\/div> \n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Production Control<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Job Manager<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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It is the complete solution for the management of cutting rooms, from the smallest to the most complex and structured ones. It integrates many features in a simple user interface: import of orders from ERP, automatic nesting, output on cutting machines and reports from the workshop.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The Pluses<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Centralized management <\/h2>\t\t\t\t

You can check through a single database<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Input Output <\/h2>\t\t\t\t

The system provides a large amount of data and has the tools to use it. It is able to integrate data internal to the process with external data coming from other company areas, as it manages all the most popular formats. The Job Manager is also integrated with CuteCad and the Shoemaster platform.<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Order entry <\/h2>\t\t\t\t

Custom automatic import procedures from ERP or external databases can be easily implemented through the development of custom plugins.<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Complete choice of placement strategies <\/h2>\t\t\t\t

Atom offers a series of different strategies that can be adapted to any type of production. The nesting process are performed completely in deferred mode, so that cutting layouts are calculated overnight and do not affect the production process.<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Report <\/h2>\t\t\t\t

Job Manager provides standard reports on order processing and material consumption. Customized report sheets can be provided upon request.\nAll the data that is recorded can be made available to business intelligence software for business analysis on the use of materials, machines, production, etc.<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Cutting room viewer <\/h2>\t\t\t\t

Applications to monitor cutting room activities.<\/p>\n\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

control and nesting systems Production control systems and automatic nesting Atom provides the tools to better manage and make the cutting process more efficient, by collecting all data made by the machines during production. Atom has also built a digital infrastructure to allow the exchange of data with other corporate ecosystems through an uninterrupted and […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-7705","page","type-page","status-publish","hentry"],"acf":[],"rankMath":{"parentDomain":"atom.it","noFollowDomains":[],"noFollowExcludeDomains":[],"noFollowExternalLinks":false,"featuredImageNotice":"The featured image should be at least 200 by 200 pixels to be picked up by Facebook and other social media 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